Quantcast
Popular
@mysticcheeseco / instagram

Mystic Cheese: Modular Shipping Containers Are Being Repurposed for Food Production

By Bridget Shirvell

The so-called "cheese pods" that have helped the Mystic Cheese Co. grow are actually upcycled containers, now being used by food producers across the country.


On a 900-acre family-run dairy farm in Lebanon, Connecticut, two shipping containers sit among the barns and fields. Inside, in what is probably one of the smallest cheese-production facilities in the country, Brian Civitello creates cheeses that are winning the hearts of professional and home chefs alike.

Soft-ripened and buttery, with a mildly sweet yet tart taste, Mystic Cheese Co.'s signature product, Melville cheese, is a kitchen workhorse. Great in pastas, grilled cheese sandwiches and any dish that calls for melty cheese, it can be found in restaurants and specialty markets throughout the United States. But this cheese, along with four other types that the company now produces, wouldn't exist without the upcycled shipping containers that Civitello fondly refers to as "cheese pods."

"We never would have been able to grow without the pods," said Civitello. "They allowed us to test the waters and focus on developing the brand."

Across the country, people now use upcycled shipping containers to grow mushrooms and herbs and even serve as restaurants. But when Civitello and his business partner, Jason Sobocinski, began Mystic Cheese Co., in 2013, their use in food production was relatively new. "We were just throwing spaghetti against the wall," said Civitello.

The containers let them keep costs and production time low. By taking milk directly from cows on the farm for cheese production, they have been able to age 30,000 pounds of cheese a year on average. The process blends Civitello's love of technology with lessons learned from a childhood growing up on a small family farm. After spending his early 20s as a DJ, Civitello was inspired by his Italian grandfather to study cheesemaking in Italy. He learned how to make cheese over an open fire in a copper pot from a cheesemaker in the Alps and studied industrial production from some of the larger cheesemakers.

"I like technology, and I don't mind industrial production," said Civitello. "I thought if this guy is in the mountains, doing it by hand, how are these guys making it? What I learned is that there are parts they keep their hands on and parts that can be done by more efficient systems. Cheesemaking is a mix of science and art."

Yet, when Civitello returned from Italy, producing cheese was an afterthought. He started a consulting business for cheesemakers but grew tired of doing what was essentially damage control on mistakes made during the construction of production facilities. Wanting to make a mobile infrastructure he could build and send to cheesemakers, he created the pods that became Mystic Cheese Co. "Mystic Cheese Co. took off so fast that we disbanded the consulting business," said Civitello.

This fall, the company will more than double their production capacity by moving into a 4,000-square-foot facility. There, they'll not only ripen cheese but also open a full-service cheese shop and café that will connect to a brewery in the same building. Not bad for a company that started out of two eight-by-40-foot containers.

From Mushrooms to Meat Processing

Over the past few years, the use of upcycled shipping containers in the food industry has exploded. Here are just a few of the ways they are being used.

A Mushroom Nursery

In shipping containers in Brooklyn, Smallhold has a mushroom nursery that grows the vegetables until they're ready to be put into miniature farms at restaurants throughout New York City.

A Solution to Filling the Food Gap

To create a year-round food supply, the Community Food Bank of Eastern Oklahoma installed a vertical farm in two eight-by-40-foot shipping containers that can produce up to 1,800 heads of lettuce and other leafy greens every 45 days.

A Meat Processing Plant

Plant In A Box and Dirigo Food Safety created United States Department of Agriculture–compliant slaughter and processing plants in eight-by-40-foot shipping containers.

A Farm

One of the most popular uses for shipping containers is mini-farms. Los Angeles-based Local Roots Farms buys shipping containers from the Port of Los Angeles and renovates them into mini-farms, which have sold produce to organizations like SpaceX and the United Nations. New York-based Square Roots uses shipping containers to grow leafy greens year-round.

A Restaurant

A number of restaurants, including the Miami-based Charcoal, call shipping containers home.

Reposted with permission from our media associate Modern Farmer.

Show Comments ()

EcoWatch Daily Newsletter

Sponsored
Energy
Mackinac Bridge from Straits of Mackinac. Gregory Varnum / Wikimedia Commons

Michigan Gov. Signs Bill to Keep Line 5 Pipeline Flowing

Michigan's outgoing Gov. Rick Snyder signed legislation on Wednesday that creates a new government authority to oversee a proposed oil tunnel in the Straits of Mackinac to effectively allow Canadian oil to keep flowing through the Great Lakes.

The controversial tunnel will encase a replacement segment for Enbridge Energy's aging Line 5 pipelines that run along the bottom of the Straits, a narrow waterway that connects Lakes Huron and Michigan.

Keep reading... Show less
Popular
The illegal La Pampa gold mine, seen here in 2017, has devastated the Peruvian Amazon and spread poisonous mercury. Planet Labs

Unprecedented New Map Unveils Illegal Mining Destroying Amazon

A first-of-its-kind map has unveiled widespread environmental damage and contamination of the Amazon rainforest caused by the rise illegal mining.

The survey, released Monday by the Amazon Socio-Environmental Geo-Referenced Information Project (RAISG), identifies at least 2,312 sites and 245 areas of prospecting or extraction of minerals such as gold, diamonds and coltan in six Amazonian countries—Bolivia, Brazil, Colombia, Ecuador, Peru and Venezuela. It also identified 30 rivers affected by mining and related activities.

Keep reading... Show less
Animals
Mako sharks killed at the South Jersey Shark Tournament in June 2017. Lewis Pugh

Shark Fishing Tournaments Devalue Ocean Wildlife and Harm Marine Conservation Efforts

By Rick Stafford

Just over three years ago, I was clinging to a rock in 20 meters of water, trying to stop the current from pulling me out to sea. I peered out into the gloom of the Pacific. Suddenly, three big dark shapes came into view, moving in a jerky, yet somehow smooth and majestic manner. I looked directly into the left eyes of hammerhead sharks as they swam past, maybe 10 meters from me. I could see the gill slits, the brown skin. But most of all, what struck me was just how big these animals are—far from the biggest sharks in the seas, but incredibly powerfully built and solid. These are truly magnificent creatures.

Keep reading... Show less
Politics
Sen. Joe Manchin and United Mine Workers of America President Cecil Roberts held a press conference on Oct. 3, 2017. Bill Clark / CQ Roll Call

Coal-Friendly Manchin Named Top Dem on Senate Energy Panel

After weeks of discord over the potential appointment, Sen. Joe Manchin, the pro-coal Democrat of West Virginia, was named the ranking member of the Senate Committee on Energy and Natural Resources, Sen. Chuck Schumer announced Tuesday.

Many Democrats and environmental groups were adamantly opposed to Manchin serving as the top Democrat on the committee that oversees policies on climate change, public lands and fossil fuel production.

Keep reading... Show less
Sponsored
Insights/Opinion
Hikers on the Mt. Hollywood Trail in Griffin Park, Calif. while a brush fire burned in the Angeles National Forest on Aug. 26, 2009. Mel Melcon / Los Angeles Times via Getty Images

Major Health Study Shows Benefits of Combating Climate Change

During the holiday season, people often drink toasts to health. There's something more we can do to ensure that we and others will enjoy good health now and into the future: combat climate change.

Keep reading... Show less
Energy
Employees of Rural Renewable Energy Alliance working together with students and faculty of Leech Lake Tribal Collage to construct solar panels, 2017. Ryan James White

A Tribe in Northern Minnesota Shows the Country How to Do Community Solar

By Susan Cosier

Last summer on a reservation in northern Minnesota, students from Leech Lake Tribal College earned their solar installation licenses while they dug, drilled and connected five photovoltaic arrays. The panels shine blue on the plain, reflecting the sky as they generate roughly 235 megawatts of electricity a year, enough to help 100 families pay their energy bills. This is community solar in action.

Keep reading... Show less
Sponsored
Energy
Arches National Park. Chris Dodds / Flickr / CC BY-SA 2.0

Trump Auctions Off 150,000 Acres of Public Lands for Fracking Near Utah National Parks

On Tuesday the Trump administration offered more than 150,000 acres of public lands for fossil-fuel extraction near some of Utah's most iconic landscapes, including Arches and Canyonlands national parks.

Keep reading... Show less
Climate
The Vanderford glacier in East Antarctica is one of four that is beginning to melt, according to NASA. Angela Wylie / Fairfax Media / Fairfax Media via Getty Images

Melting Discovered in East Antarctic Region Holding Ice 'Equivalent to Four Greenlands'

Ice sheets in Greenland and West Antarctica have been melting at alarming rates in recent years, but at least the glaciers of East Antarctica were believed to be relatively stable. Until now. National Aeronautics and Space Administration (NASA) scientists have discovered that glaciers covering one-eighth of Antarctica's eastern coast have lost ice in the past 10 years. If the region keeps melting, it has enough ice in its drainage basins to add 28 meters (approximately 92 feet) to global sea level rise, BBC News reported.

Keep reading... Show less
Sponsored

mail-copy

The best of EcoWatch, right in your inbox. Sign up for our email newsletter!