This Local Solar-Popped Popcorn Was a Decade in the Making

"Quenemoen, now 38, never stopped making popcorn. "Before I graduated, I got the idea that I could turn this recipe into a business," he said. And he did. The business — no longer a live event — is BjornQorn. The idea is so simple, it makes you kick yourself for not launching it first: non-GMO popcorn, solar popped and seasoned. Nothing more.

BjornQorn's enormous solar kettles were designed by Quenemoen's former college roommate, Jamie O'Shea. "We looked for a place where a farmer would let us build a crazy contraption," said O'Shea. Thanks to a family connection, we've installed them on Kelder's Farm in Kerhonkson, New York, across the street from the BjornQorn office — and not far from their old college campus.

About 20 percent of their corn is grown on Kelder's Farm, and the other 80 percent comes from Quenemoen's family farm. When demand is high, they supplement with organic kernels. "When we don't know the farmers, we buy organic," said Quenemoen. "When we do, we work with noncertified lands." He goes home to Minnesota to personally hand-sort the corn — the machinery available doesn't meet his needs. "There isn't a small-scale solution," he said. "All of the grain needs to be sorted. There can be foreign materials, like husks and rocks, in there."

Regardless of its origin, all of their corn is popped in the Hudson Valley kettles. Recently, the duo added a solar-electric facility to increase their production capacity. They also added two primary flavors to their product line: cloudy and spicy. Cloudy is the kernels that pop on non-sunny days, while spicy is quite hot.

On a rainy spring afternoon in their popcorn-scented office, Quenemoen and O'Shea reflect on their growth and try to imagine their future. It's been a few years since O'Shea was able to work at BjornQorn full-time. And they're past the point where Quenemoen has to stand on a ladder to work machinery and hand-deliver orders.

BjornQorn has made appearances in skits on The Late Show with Stephen Colbert and Saturday Night Live, and their popcorn is stocked in the staff pantries of both shows. Etsy staff members have even dressed up as bags of BjornQorn for Halloween. "They're so crafty," said Quenemoen.

They're just as proud of selling at Hudson Valley stores and breweries as they are of their demand at Eataly in Boston, New York City and Los Angeles. And they're embarking on a trial run at Whole Foods Market. "We aren't sure yet about our quest for world domination," joked Quenemoen.

"There is still a lot of America left," he said. "We'll see how mainstream we can get this quirky popcorn to go."